Today, various automobile parts are made
from plastics, which are reliant on the supply of petroleum. There is a
need to find new materials for these parts so we can promote a
post-petroleum era and reduce CO2 emissions.
The automobile industry’s first plant-derived
bio-plastic, which can be injection-molded to ensure thermal and shock
resistance and a beautiful finish.
High Strength Heat Resistant Heat Materials
To be suitable for use as automobile parts,
plant-derived plastics (bio-plastics) must have the required strength
(shock impact resistance) and heat resistance.
It
resulted in the creation of a bio-plastic with the high strength, heat
resistance and high quality finish necessary for injection-molded
automobile interior parts. It is the first bio-plastic in the automobile
industry that maintains a high plant-derived content (over 80 percent).
We altered the molecular structure of poly-lactic acid extracted from
plants to raise its melting point and developed it as a nucleating
agent. A compatibilizer compound*2 was also developed to
highly disperse the shock-absorbing flexible ingredients. These two
breakthroughs improved material’s ability to uniformly absorb and
release energy generated by impacts.\
This bio-plastic is three times the shock impact
resistance along with 25 percent higher heat resistance when compared to
contemporary bio-plastics used for items such as electrical appliances.
And unlike conventional bio-plastics whose properties
are suitable for press-forming only, Mazda’s bio-plastic can be
extrusion-molded. Consequently, this bio-plastic can be used for various
car parts.
The Premacy Hydrogen RE Hybrid featured this bio-plastic in the vehicle’s instrument panel and other interior fittings.
Less CO2 Emitted, Less Energy Consumed and less Material Used
Bio-plastic is a plant-derived and carbon-neutral
material. It reduces reliance on fossil fuels and therefore also cuts
CO2 emissions. In addition, its manufacture involves fermentation of
natural materials such as starches and sugars. As a result, it requires
30 percent less energy to produce than petroleum-base polypropylene
plastics. The new bio-plastic is also stronger than other plastics,
which means parts can be thinner so less material is required for
production.
Bio-Fabrics:
The world’s first bio-fabric made with completely
plant-derived fibers, suitable for use in vehicle interiors. This
bio-fabric does not contain any oil-based materials, yet it possesses
the qualities and durability required for use in vehicle seat covers.
Resistant to abrasion and damage from sunlight, in addition to being
flame retardant, the new bio-fabric meets the highest quality standards.
A new poly-lactic acid —as a crystallization agent to
control the entire molecular architecture of raw resins to form a
"tereo complex structure*2." The technique was used to
improve fiber strength until the fabric attained sufficient resistance
to abrasion and light damage for practical use in vehicle seat covers.
The technology enables the production of fibers made
from 100 percent plant-derived poly-lactic acid which are well-suited
for automobile applications. Other crucial qualities necessary for the
highest performing fabrics, such as fire retardant properties
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