The 2014 CTS heralds
Cadillac's new design language. Its left-front fender intake feeds the
turbocharger. EU models will use pyrotechnic hoods for pedestrian
protection. Roof-to-bodyside joints are laser welded for a precise and
clean finish.
While the 2013 Cadillac ATS showed the potential of General Motors’
new lightweight Alpha rear-drive/AWD platform for creating strong,
mass-efficient passenger cars, the 2014 CTS sedan proves Alpha has
plenty of ‘stretch’ for larger, more powerful iterations. When the
all-new Alpha-based CTS begins production this fall, Cadillac finally
will have two new products aligned directly against the sport-sedan
benchmarks, BMW’s 3 Series and 5 Series.
“The previous generation CTS was a
‘tweener’—larger than the 3 Series but smaller than the Five. We were
stuck between them,” admitted Dave Leone, GM Executive Chief
Engineer―Luxury and Rear-Drive Vehicles. “Now we’ve got the [compact]
ATS and [midsize] CTS sized right versus the competitors, and both are
the lightest-weight sedans in their segments.”
In moving CTS to the Alpha architecture,
the development team lengthened the wheelbase by 1.2 in (31 mm) and
added 5 in (127 mm) to the car’s overall length (see table). The roof
line and cowl are about an inch (25 mm) lower than those of the outgoing
model, which enabled Design Director Mark Adams’ exterior team to
“shrink-wrap the vehicle around its mechanicals.” He said the overall
“lower, longer, and leaner” form heralds Cadillac’s new design language.
GM's first aluminum doors
In rear-drive configuration, the new CTS
sedan equipped with the turbocharged 2.0-L four-cylinder (new for the
nameplate) and six-speed automatic, has a mass of about 200 lb (90 kg)
less than the BMW 528i, and about 7% less than the previous CTS,
according to Leone.
CTS features the first aluminum doors
ever on a GM production vehicle in addition to the many lightweight
chassis and suspension components carried over from ATS—including
cast-magnesium engine mounts, high-pressure die-cast aluminum front
strut towers, aluminum crush cans on the frame-rail ends, and aluminum
front cradle, suspension links, bumper beam, and hood.
The fully aluminum front and rear door
structures save about 17 lb (7.5 kg) per closure—66 lb (30 kg)
total—versus a set of comparable steel doors. Leone told AEI that
his “every gram every day” mass-reduction mantra that kept the ATS
engineering team sweating over their FEA models was carried over into
the CTS program.
The body structure also features tailor
roll-formed B-pillars that measure 1.4 mm (0.06 in) at their ends,
increasing to 1.9 mm (0.08 in) in the center. The design removes
unnecessary mass and puts strength where it’s needed most. The pillar
structure includes more than 200 spot welds for added stiffness.
The CTS also uses an isolation-mounted
fabricated steel cradle similar to that of ATS to support the car’s
five-link rear suspension and drive axle. At 54 lb (25 kg), it is 15 lb
(7 kg) lighter than the previous CTS’s rear cradle. And being steel,
it’s also not overly light as to add unwanted mass in the rear of the
vehicle while damping noise more effectively than an aluminum cradle.
The car shares the ATS’s nearly 50/50
front/rear weight balance despite its longer length and overhangs, Leone
said. The lighter, longer unibody is approximately 40% stiffer overall
than the incumbent CTS and achieves the best torsional stiffness in the
luxury D segment, he claimed.
CTS gets premium NVH abatement
The double-ball-joint McPherson strut front suspension and rack-mounted ZF
electric variable-assist power steering gear essentially carry over
from ATS, with the suspension link geometry and wheel offsets changed
for duty on the larger, heavier CTS. The Magnetic Ride Control
suspension with real-time damping control pioneered by Delphi and now supplied by Beijing West Industries (BWI) is standard or available with every engine and transmission combination.
GM’s new 3.6-L Twin-Turbo V6 heads the CTS’s engine offerings in the new V-Sport model. For more on the SAE-certified V6 rated at 420 hp (313 kW) and 430 lb·ft (583 N·m), go to http://www.sae.org/mags/aei/11941. The
CTS also is available with a naturally aspirated 3.6-L V6 rated at an
estimated 321 hp (239 kW) and the aforementioned 2.0-L turbo
four-cylinder rated at an estimated 272 hp (203 kW); neither engine was
SAE certified at the time of publication.
The V6s are paired with a new Aisin-sourced TL-80SN eight-speed automatic (see http://www.sae.org/mags/aei/11942)
with paddle-shift capability for rear-drive models or a GM six-speed
automatic with all-wheel drive. The 2.0-L model uses the six-speed
transmission. CTS is GM’s first application of an electrically actuated
limited-slip rear differential.
CTS passengers will enjoy a placid
cabin, Leone promises, that benefits from significant NVH analysis and
tuning. Technologies include:
• A custom dash panel featuring
strategic applications of laminated steel. This provides sound deadening
in key areas rather than on the entire dash, reducing the weight
compared to a fully laminated or fully damped panel;
• A double-wall acoustical barrier
created by sandwiching the front-of-dash panel between two damping mats.
The passenger-side mat is covered with a cast foam and molded barrier
that fits tightly over the panel’s contours. The engine-side mat is a 30
mm (1.2 in) thick formed-fiberglass component;
• CTS-specific acoustic material in the transmission tunnel, under the vehicle, in the rear package shelf and other areas;
• Lightweight polypropylene absorption
insulation in the trunk trim, under the rear deck, and throughout the
interior that enables greater acoustic performance with less mass. It is
more than 50% lighter, with greater sound-absorption qualities, than
conventional acoustic insulation;
• A GM-first application of vibration
damping foam. Similar to the "memory" foam found in premium bedding, it
is used on the top layer of the CTS sedan’s front seats to absorb
resonance from the lower portion of the vehicle;
• Acoustic-laminated windshield and front side-door glass are standard, with laminated rear-side doors available;
• Engine compartment side curtains made
of a sound-absorbing, non-woven polyurethane material that close out the
wheel well area down to the chassis to block noise; and
• Active noise cancellation using the Bose audio system that reduces interior noise levels by up to 20 dB under certain conditions.
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